Maintenance Engineer/Sr Engineer (M/F/D)
Valeo · Pune Division, Maharashtra, India
- On site
- Full-time
- $85,000 / year
- Pune Division, Maharashtra, India
Job highlights
- Manage maintenance standards and documentation.
- Develop and implement preventive maintenance plans.
- Improve equipment reliability and availability.
- Lead continuous improvement initiatives.
- Troubleshoot manufacturing equipment issues.
About the role
Maintenance Engineer
Valeo is a global high-tech company designing groundbreaking solutions to reinvent mobility. We are a supplier partner to automotive manufacturers and new mobility players worldwide. Our vision? To invent greener, safer mobility through solutions focused on intuitive driving and CO2 emission reduction. We are leaders in our business areas and recognized as one of the largest innovative companies globally.
Manage Standards
- Create and update maintenance work instructions for your perimeter using e-WorkStation & PM+.
- Prepare and implement preventive maintenance plans, including standard times for each task, and keep them up-to-date in PM+.
- Train and coach production teams in the proper application of preventive maintenance tasks.
- Ensure the availability of equipment and tooling documentation.
- Perform On-the-Job Training (OJT) on implemented standards.
- Define standards for the supply and inventory of spare parts and materials needed for maintenance, and participate in sourcing maintenance spare parts suppliers.
- Ensure, together with the Safety network, the fulfillment of Group Directives regarding Health & Safety and the safety of buildings and installations within your scope.
Manage Continuous Improvement
- Lead action plans to improve Maintenance KPIs (TRP, breakdown %, micro-stoppages & technical slowdowns, MTTR, MTBF), maximizing equipment availability for production.
- Act to improve the reliability of equipment & tooling (obsolescence action plan, back-up implementation, etc.).
- Participate in equipment performance control & improvement, for instance by participating in cycle time measurements and micro-stoppages observation sessions.
- Participate in Maintenance & ERIM workshops; permanently promote ERIM and act to make it work.
- Participate in Maintenance QRQC & Weekly TPM/TRP progress meetings.
- Involve in troubleshooting manufacturing equipment with electrical or mechanical malfunctions; support the teams in charge on major technical issues.
- Pilot PDCA / FTA & Maintenance 5 WHYs on topics assigned by the Maintenance Manager.
- Prepare LLC & Kaizen Cards.
- Ensure proper maintenance records.
- Participate in the installation and commissioning of new manufacturing equipment, as per the IProM procedure, including safety validation of equipment; and to potential refurbishments of manufacturing equipment.
- Be involved in EHS and productivity improvement activities.
- Share and transfer know-how.
- Develop and maintain knowledge of debug and troubleshooting, including safety requirements; capitalize on lessons learned.
- Involve in process improvement and productivity improvement activities.
- Act to minimize equipment non-availability.
- Define and lead actions to avoid breakdown recurrence.
- Proactively participate in the SAP PM+ implementation project and act for value-added use of PM+.
- Act to improve the Maintenance Organization and performance of its entity; propose improvements.
- Participate in maintenance budget preparation & propose potential organization improvements.
- Lead actions to reduce total Maintenance costs, participating as a contributor to P-30.
- Participate, together with the Purchasing network, in the preparation of yearly contracts regarding critical spare parts provision and overheads.
Join Us!
Being part of our team, you will join:
- One of the largest global innovative companies, with more than 20,000 engineers working in Research & Development.
- A multi-cultural environment that values diversity and international collaboration.
- More than 100,000 colleagues in 31 countries, which offer many opportunities for career growth.
- A business highly committed to limiting the environmental impact of its activities and ranked by Corporate Knights as the number one company in the automotive sector in terms of sustainable development.
More information on Valeo: https://www.valeo.com
Key skills/competency
- Maintenance Engineering
- Preventive Maintenance
- Troubleshooting
- Equipment Availability
- Continuous Improvement
- Lean Manufacturing
- EHS Compliance
- SAP PM+
- Technical Documentation
- Team Coaching
Skills & topics
- Maintenance Engineer
- Automotive
- High-Tech
- Preventive Maintenance
- Troubleshooting
- Equipment Management
- Continuous Improvement
- EHS
- SAP PM+
- Reliability Engineering
How to get hired
- Tailor your resume: Highlight your maintenance engineering experience and quantifiable achievements relevant to Valeo's focus on innovation and sustainability.
- Showcase technical skills: Emphasize proficiency in maintenance software (e.g., SAP PM+), troubleshooting methodologies (PDCA, 5 WHYs), and EHS compliance.
- Demonstrate continuous improvement mindset: Provide examples of how you've improved KPIs, equipment reliability, and reduced maintenance costs.
- Research Valeo's values: Align your application and interview responses with Valeo's commitment to green mobility, safety, and innovation.
- Prepare for technical and behavioral questions: Be ready to discuss your experience with equipment management, team collaboration, and problem-solving.
Technical preparation
Master SAP PM+ for maintenance planning.,Practice PDCA and 5 WHYs for problem-solving.,Review electrical and mechanical troubleshooting techniques.,Understand EHS and safety standards.
Behavioral questions
Describe a time you improved equipment reliability.,How do you train production teams on maintenance?,How do you handle equipment failures under pressure?,Share an example of continuous improvement you led.
Frequently asked questions
- What are the key responsibilities of a Maintenance Engineer at Valeo?
- As a Maintenance Engineer at Valeo, you will be responsible for managing maintenance standards, creating and updating work instructions, developing preventive maintenance plans, training production teams, and ensuring equipment availability. You will also lead continuous improvement initiatives to enhance maintenance KPIs and equipment reliability, troubleshoot equipment malfunctions, and participate in new equipment installations and EHS activities.
- What is Valeo's approach to continuous improvement for this Maintenance Engineer role?
- Valeo emphasizes continuous improvement through leading action plans to enhance maintenance KPIs, improving equipment reliability, and participating in performance control. This includes involvement in workshops, troubleshooting, piloting problem-solving methodologies like PDCA and 5 WHYs, and proactively contributing to projects like SAP PM+ implementation to optimize the maintenance organization and reduce costs.
- What technical skills are essential for the Maintenance Engineer position at Valeo?
- Essential technical skills include proficiency in maintenance management software such as SAP PM+ and e-WorkStation, a strong understanding of preventive maintenance planning, and expertise in troubleshooting both electrical and mechanical aspects of manufacturing equipment. Experience with PDCA, FTA, and 5 WHYs methodologies for root cause analysis is also crucial. Familiarity with EHS directives and spare parts management is also required.
- How does Valeo support career growth for its Maintenance Engineers?
- Valeo is one of the largest global innovative companies with over 20,000 engineers in R&D and more than 100,000 colleagues across 31 countries. This extensive network and commitment to development provide numerous opportunities for career advancement and skill enhancement within a multicultural and international environment.
- What is the work environment like for a Maintenance Engineer at Valeo?
- The work environment at Valeo is global, high-tech, and focused on innovation. You'll be part of a multicultural team dedicated to reinventing mobility with a strong commitment to sustainability and safety. The role involves hands-on work with manufacturing equipment, collaboration with production teams, and continuous learning.
- How can I highlight my understanding of EHS and sustainability for the Maintenance Engineer role?
- When applying, emphasize any experience you have in ensuring compliance with Group Directives regarding Health & Safety, safety of buildings and installations, and involvement in EHS improvement activities. Mention your understanding of Valeo's commitment to sustainable development and reducing environmental impact.