Commissioning Engineer
Siemens · Gurugram, Haryana, India
- On site
- Full-time
- $150,000 / year
- Gurugram, Haryana, India
Job highlights
- Lead WHRS power plant commissioning and operations.
- Optimize power generation from waste heat sources.
- Ensure seamless integration with industrial processes.
- Monitor operations and drive efficiency improvements.
- Bachelor's degree with 15-20 years of experience.
About the role
Commissioning Engineer - WHRS Power Manager
Siemens Energy is seeking a dedicated Commissioning Engineer to join our team and help customers navigate the world’s most pressing energy problems. As a world leader in advanced engineering technologies, we improve lives and further human achievements while protecting the climate. Join us to do something significant that benefits society and human progress.
Your New Role – Challenging and Future-Oriented
As a WHRS Power Manager, you will be responsible for the engineering coordination, project execution, commissioning, operation, and performance optimization of Waste Heat Recovery System (WHRS) based power plants. Your role will ensure the seamless integration of WHRS with the host industrial process, maximizing power generation from waste heat, improving energy efficiency, and supporting sustainability targets.
Key Responsibilities
Engineering & Design
- Evaluate process flow diagrams, waste heat sources, and WHRS integration feasibility for new or existing plants.
- Analyze heat balance and determine usable waste heat potential, especially from preheater & cooler gases in cement plants.
- Review WHRS layout, including boilers, HRSGs, ducts, turbines, auxiliaries, and equipment specifications.
- Ensure equipment selection supports variations in gas temperature, moisture, and flow.
Commissioning & Start-up
- Lead pre-commissioning, commissioning, testing, synchronization, and reliability runs of WHRS boilers, turbines, and auxiliaries.
- Ensure safe execution of steam blowing, turbine roll-up, logic checks, interlocks, and grid integration.
Operations & Performance Monitoring
- Monitor WHRS operation using SCADA/DCS, ensuring real-time optimization and predictive maintenance.
- Analyze process fluctuations (e.g., waste gas temperature, kiln load variations) to maintain stable power generation.
- Drive improvements to maximize heat recovery efficiency and minimize auxiliary consumption.
Compliance & Sustainability
- Ensure compliance with environmental regulations and emissions standards.
- Prepare regulatory documents, including safety protocols, audit reports, and statutory submissions.
Qualifications and Experience
- Bachelor’s degree in Mechanical / Power Engineering or related discipline.
- 15-20 Years of experience in WHRS, power plant systems, cement/steel industry utilities, or steam-cycle engineering.
- Hands-on experience in commissioning or operating WHRS, biomass boilers, or turbines is preferred.
- Strong understanding of thermodynamics, heat transfer, steam systems, and WHRS/boiler design.
- Knowledge of WHRS types such as AQC & PH Boilers in cement plants.
- Familiarity with EPC/EPCM project frameworks, safety standards, and energy audit processes.
- Strong leadership across cross-functional teams.
- Analytical decision-making and problem-solving skills.
- Excellent communication and stakeholder management abilities.
We are Siemens. A collection of over 379,000 minds building the future, one day at a time in over 200 countries. We're dedicated to equality, and we welcome applications that reflect the diversity of the communities we work in. All employment decisions at Siemens are based on qualifications, merit, and business need. Bring your curiosity and imagination and help us shape tomorrow.
Key skills/competency
- Commissioning Engineer
- WHRS
- Power Plant
- Mechanical Engineering
- Steam Systems
- Thermodynamics
- Heat Transfer
- Siemens Energy
- Project Execution
- Sustainability
Skills & topics
- Commissioning Engineer
- WHRS
- Power Plant
- Mechanical Engineering
- Steam Systems
- Thermodynamics
- Heat Transfer
- Siemens Energy
- Project Execution
- Sustainability
- Turbine
- Boiler
- SCADA
- DCS
- EPCM
How to get hired
- Tailor your resume: Highlight your 15-20 years of experience in WHRS, power plant systems, and steam-cycle engineering, emphasizing commissioning and operational expertise.
- Showcase relevant skills: Emphasize your strong understanding of thermodynamics, heat transfer, WHRS/boiler design, and familiarity with EPC/EPCM frameworks.
- Demonstrate leadership: Provide examples of leading cross-functional teams and managing stakeholders effectively in previous roles.
- Prepare for technical questions: Be ready to discuss specific WHRS types (AQC & PH Boilers) and your experience with SCADA/DCS systems and predictive maintenance.
- Align with Siemens values: Research Siemens Energy's commitment to sustainability and innovation to articulate your fit during the interview.
Technical preparation
Master thermodynamics and heat transfer principles.,Study WHRS, boiler, and turbine systems.,Review SCADA/DCS and predictive maintenance.,Understand EPC/EPCM project frameworks.
Behavioral questions
Describe a complex commissioning challenge.,How do you handle process fluctuations?,Share leadership experience with cross-functional teams.,How do you ensure stakeholder satisfaction?
Frequently asked questions
- What specific experience is most valued for the Commissioning Engineer role at Siemens Energy?
- Siemens Energy highly values candidates with 15-20 years of experience in Waste Heat Recovery Systems (WHRS), power plant operations, cement/steel industry utilities, or steam-cycle engineering. Hands-on experience in commissioning or operating WHRS, biomass boilers, or turbines is particularly preferred.
- What are the key technical skills required for the Commissioning Engineer position?
- Key technical skills include a strong understanding of thermodynamics, heat transfer, steam systems, and WHRS/boiler design. Familiarity with specific WHRS types like AQC & PH Boilers in cement plants, along with SCADA/DCS systems for monitoring and optimization, is crucial.
- Does Siemens Energy prefer candidates with experience in specific industries for the Commissioning Engineer role?
- Yes, experience within the cement or steel industry utilities is highly relevant for this Commissioning Engineer role, as it often involves managing waste heat recovery systems in these environments. Expertise in steam-cycle engineering is also a strong asset.
- What is the expected educational background for a Commissioning Engineer at Siemens?
- A Bachelor's degree in Mechanical Engineering, Power Engineering, or a closely related discipline is required for this Commissioning Engineer position at Siemens Energy.
- How does Siemens Energy approach sustainability in its engineering roles like the Commissioning Engineer?
- Sustainability is a core focus at Siemens Energy. The Commissioning Engineer role directly contributes by maximizing power generation from waste heat, improving energy efficiency, and minimizing auxiliary consumption, thereby supporting the company's climate protection goals.
- What project management frameworks are relevant for this Commissioning Engineer role?
- Familiarity with EPC (Engineering, Procurement, and Construction) and EPCM (Engineering, Procurement, and Construction Management) project frameworks is beneficial for the Commissioning Engineer role, as it involves significant project execution responsibilities.
- What kind of analytical and problem-solving skills are expected from a Commissioning Engineer at Siemens?
- The role requires strong analytical decision-making and problem-solving skills to effectively monitor WHRS operations, analyze process fluctuations, and drive improvements for maximum efficiency and stable power generation.