Controls & Automation Engineer

@ Riverdale Mills Corporation

About the Role: Controls & Automation Engineer

The Controls & Automation Engineer is responsible for designing, programming, and implementing robust automation and control systems that support manufacturing operations. This role focuses on ensuring efficient, safe, and high-quality production processes and driving continuous improvements using Industry 4.0 technologies.

Key Responsibilities

• Design, program, and support automation/control systems including PLCs, HMIs, robotics, motion control, and SCADA systems.
• Develop and review electrical schematics, wiring diagrams, panel layouts, and BOMs.
• Lead or support projects from concept through installation, commissioning, and validation.
• Collaborate with production, maintenance, quality, IT, and customer teams for integration.
• Diagnose, troubleshoot, and resolve equipment malfunctions to minimize downtime.
• Drive process optimization, lean practices, and continuous improvement initiatives.
• Ensure compliance with safety standards, regulatory requirements, and company policies.
• Maintain comprehensive documentation including CAD drawings, programs, and manuals.
• Train personnel on automated equipment and systems.
• Stay current with emerging industrial automation technologies.

Requirements

• Bachelor’s degree in Electrical Engineering.
• Minimum 5 years experience in industrial automation; 10+ years preferred.
• Expertise in PLC programming (Allen-Bradley, Siemens, etc.).
• Experience with HMI/SCADA systems and industrial networking protocols.
• Familiarity with electrical design software (AutoCAD Electrical, SolidWorks Electrical).
• Hands-on experience with robotics, vision systems, sensors, and motion control.
• Knowledge of SQL-based data systems, MES, and Industry 4.0 principles.
• Experience with IT/OT integration and languages like Visual Basic or C#.

Core Competencies & Work Environment

• Strong problem-solving and analytical skills.
• Ability to manage multiple projects; both lead and support roles.
• Excellent communication skills for interacting with managers, customers, and vendors.
• Capability to work independently and in cross-functional teams.
• Work in a manufacturing plant with physical requirements and adherence to safety protocols.
• Occasional travel may be required.

Benefits & Company Overview

Riverdale Mills Corporation offers a competitive market salary and comprehensive benefits package including health, dental, vision, life insurance, STD, LTD, 401(k), and profit sharing. Riverdale Mills is one of the largest manufacturers of galvanized and PVC coated welded wire mesh worldwide, with headquarters in Northbridge, MA.

Key skills/competency

Automation, PLC, HMI, SCADA, robotics, control systems, electrical design, troubleshooting, Industry 4.0, continuous improvement