Staff Materials Engineer

About Form Energy

Form Energy is an American manufacturing and energy technology company dedicated to revolutionizing energy storage. We develop cost-effective, multi-day technology designed to ensure the electric grid remains secure and reliable, even during extended periods of stress. By strengthening the electric system and reimagining what’s possible, we’re giving clean energy a whole new form!

Form Energy has been recognized by TIME as a “Best Invention,” MIT Technology Review as a “Top Climate Tech Company To Watch,” and Fast Company as “One of the Next Big Things In Tech.” We are rapidly progressing our mission of delivering energy storage for a better world, with our team growing just as quickly to meet demand. We have secured contracts with leading electric utilities across the United States, and production of our iron-air batteries is underway at our first high-volume manufacturing facility in West Virginia.

Working for Form Energy offers more than just a job; it’s an opportunity to be part of something extraordinary. As we significantly scale up battery manufacturing, now is an incredibly exciting moment to join. We are building a team of highly talented and driven individuals across the country, united by our core values of humanity, excellence, and creativity, to transform the energy landscape for the better.

If you're energized to make a meaningful impact on the world, you’ve come to the right place.

Role Description: Staff Materials Engineer

Form Energy is seeking a Staff Materials Engineer to lead the Air Electrode Assembly Materials Design Team. This pivotal role involves engineering the Air Cathode in our first-of-kind Iron-Air Battery and reports to the Manager of Air Electrode Engineering. As part of our Air Electrode Engineering Team, you will characterize, test, and create specifications for new electrode materials and processes. This will be done in close collaboration with our Mechanical Engineering, Supply Chain, Research & Development, Manufacturing, and Cell Engineering teams. Together, we are responsible for designing, developing, and scaling cutting-edge electrode designs for Form Energy’s Iron-Air multi-day battery. This is an exciting opportunity to help shape and be part of the growth of a fast-moving company with breakthrough technology and an incredible mission!

Relocation assistance is available for this position.

What You'll Do

• Prioritize safety across the entire electrode lifecycle, from initial design and implementation through battery testing and post-test analysis.
• Lead cross-functional project teams to innovate and scale revolutionary air electrode materials, designs, and manufacturing processes.
• Establish material specifications for electrode components by mapping fundamental material properties to product performance and failure mechanisms.
• Design and execute complex electrochemical and non-electrochemical experiments to provide data-driven insights for production-level design decisions.
• Coordinate material characterization efforts (pre- and post-test) in partnership with internal experts and external vendors, developing novel techniques as required.
• Mentor and champion the growth of junior team members, leveraging deep technical expertise to provide guidance and career support.

What You'll Bring

• 7+ years of experience in materials engineering (or related field) with a degree in Chemistry, Chemical Engineering, Materials Science or Materials-focused Mechanical Engineering.
• Exceptional communication skills, with a proven ability to distill complex technical data for audiences ranging from executive leadership to engineering teams.
• Expertise in root cause analysis and structured problem-solving, maintaining a "big picture" perspective while navigating deep technical hurdles.
• Data proficiency with experimental design (DOE) and statistical analysis software such as JMP or Minitab.
• Proven track record in supplier relationship management and operational oversight to ensure material quality and availability.
• Adaptability and mobility, including the ability to travel (approximately 20%).

Compensation and Benefits at Form Energy

Humanity is a cornerstone of Form Energy’s culture, and our compensation and benefits reflect that. We offer competitive salaries, stock options, and a holistic benefits package to ensure all employees thrive. We cover 100% of medical, dental, and vision premiums for full-time employees and 80% for dependents, starting from day one. We also provide at least 12 weeks of paid leave for new parents (up to 20 weeks for birthing parents) and generous vacation policies.

Form Energy is an equal opportunity employer committed to building America’s energy future with diverse talent. We encourage candidates from all backgrounds to apply.

If you require reasonable accommodations for our interview process, please contact accommodations@formenergy.com. Requests are handled with discretion.

Form Energy is committed to applicant privacy; we will never solicit sensitive personal information such as Social Security numbers or bank account details during the recruiting or hiring process.

Key skills/competency

• Materials Engineering
• Electrochemistry
• Air Electrode Design
• Iron-Air Battery
• Material Characterization
• Experimental Design (DOE)
• Statistical Analysis
• Root Cause Analysis
• Supplier Management
• Manufacturing Processes