Materials and Processes Engineer Adhesives
@ Archer

San Jose, CA
$210,000
On Site
Full Time
Posted 21 hours ago

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Job Details

Job Overview

Archer, an aerospace company based in San Jose, California, is building an all-electric vertical takeoff and landing aircraft focused on sustainable air mobility. We are seeking a seasoned Materials and Processes Engineer Adhesives to lead the development, qualification, and FAA certification of bonding technologies for our next-generation eVTOL aircraft.

What You’ll Do

  • Serve as technical lead for adhesive bonding systems including epoxy, polyurethane, and acrylic adhesives.
  • Develop and validate bonding processes, surface preparation techniques, and inspection protocols in compliance with FAA regulations, particularly 14 CFR Part 23.
  • Collaborate with design, manufacturing, and certification teams to ensure bonded joints meet performance standards.
  • Author material and process specifications including qualification plans and test procedures.
  • Support failure analysis and root cause investigations of bonded structures.
  • Interface with FAA representatives, DERs, and regulatory bodies to support certification efforts.
  • Provide training and mentorship on best practices in structural bonding.
  • Stay current with industry trends, emerging technologies, and regulatory changes.

What You’ll Need

  • Master’s degree in Materials Science, Chemical Engineering, or related field.
  • Minimum 10 years’ experience in aerospace adhesives and structural bonding.
  • Expertise in material qualification and FAA certification for bonded structures.
  • Deep understanding of adhesive chemistry, bonding mechanisms, and failure analysis.
  • Familiarity with FAA Advisory Circulars, ASTM standards, and MIL specifications.
  • Experience with composite materials, metal bonding, and hybrid structures.
  • Strong analytical, communication, and project management skills.
  • Experience with non-destructive testing (NDT) methods is a plus.

Compensation & Benefits

Base pay is targeted between $186,240 and $232,800 based on skills, experience, and qualifications.

Equal Opportunity & Hiring Process

Archer is committed to diversity and inclusivity. Applicants requiring accommodations should contact Archer’s People Team at people@archer.com. Note that Archer does not sponsor work visas and does not engage with external recruiting agencies without prior agreement.

Key skills/competency

  • Aerospace
  • Adhesives
  • Bonding
  • Certification
  • FAA
  • Process
  • Materials
  • Qualification
  • Failure Analysis
  • NDT

How to Get Hired at Archer

🎯 Tips for Getting Hired

  • Customize your resume: Highlight relevant aerospace adhesives expertise.
  • Emphasize FAA experience: Detail certification successes and processes.
  • Showcase technical skills: Include bonding and failure analysis projects.
  • Prepare for interviews: Research Archer and related technologies.

📝 Interview Preparation Advice

Technical Preparation

Review bonding material properties and FAA standards.
Study epoxy, polyurethane, and acrylic adhesive applications.
Practice preparation and surface treatment techniques.
Familiarize with non-destructive testing methods.

Behavioral Questions

Describe handling challenging certification processes.
Explain collaboration with multi-disciplinary teams.
Discuss conflict resolution experiences in projects.
Demonstrate leadership in technical problem solving.

Frequently Asked Questions